ECHM449 Evaluation of general piping systems dependant upon fluid flow need help with a chemical engineering senior class Pre-Lab report about Fluid flow i
ECHM449 Evaluation of general piping systems dependant upon fluid flow need help with a chemical engineering senior class Pre-Lab report about Fluid flow in pipes
need help only with the following topics
Introduction
Objective
Equipment
Experimental Design
Safety
Experimental Protocol:
(((ONLY tutors with Mechanical or Chemical engineering will be able to write the pre-lab !!!!!!! )))))
1) – read Objective pdf
2) – look at experimental notes for steps
3) write the prelab with the detailed guidelines written Evaluation of general piping systems
dependant upon fluid flow.
February 14th, 2019
Group R9
Justin Smith
Mitchell McCann
Nathan Jagla
Fahd Alyahia
Introduction
Objective
Theory
Experimental Method
Experimental Design
Methods of Analysis
Safety
Anticipated Results/Discussion
References
Appendix
Experimental Protocol:
ECHM 449: Chemical Engineering Laboratory II Fluid Flow Experiment
Equipment Safety Notes
1. -Do not run the pump with the flow and the bypass valves closed. A completely
closed discharge side (dead-headed pump) will increase the temperature of the
water inside the pump, which could lead to seal and/or pump damage.
2. -Do not allow the pump to run dry (no water) as this will result in failure of the
shaft seal.
3. -Always look for leaks. Immediately report any leaks to the lab supervisor. The
main flow valve and bypass valve may drip during use. These are the ONLY “OK”
leak locations.
4. -For loop “B”, do not fully close the globe valve. The maximum differential
pressure reading must not be greater than 30 – 34 psi.
a. -Equipment terms are shown in the figures at the end of this section
b. -All valves open with a counter-clock-wise turning action
Initial Start-up
1. Energize the electronic meters
2. Open all four loop selector valves
3. Open fully the globe valve on loop “B” (Turn counter-clockwise all the way)
4. Open fully the main flow valve (Turn counter-clockwise all the way)
5. Open fully the pump bypass valve (Turn counter-clockwise all the way)
6. Check the digital (red) flow rate meter. It should read 0.000 US GPM
7. Check to make sure that there is water in the tank
8. Energize the pump
9. Wait 10-15 seconds for air to be expelled out of the system
10. Check the calibration of the digital (red) flow indicator by using a stopwatch and
the analog volume meter. You may slowly close the bypass valve to increase the
water flow through the experiment. Any gallons per unit time measurement
should work to check to make sure the digital (red) indicator is calibrated.
11. Check to make sure that the loop differential pressure between the pressure taps,
indicated by the differential digital (green) indicator, is working. Note that the
upper and lower manifold pressure gauges are NOT in operation.
– Check the plastic differential lines for water. The presence of air in the lines
will change our “true” readings.
ECHM 449 Fluid Flow Experiment
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Experimental runs
1.
2.
3.
4.
5.
6.
7.
8.
Open one of the four loop selector valves, make sure the other three are closed
If loop “B” is to be used, fully open the globe valve
Open fully the main flow valve
Open fully the pump bypass valve
Start the pump
Wait 10-15 seconds for air to be expelled out of the system
It is usually easier to start with a low flow rate and work your way up to a high one.
Repeat steps for other loops.
a. For loop “B”, do not fully close the globe valve. The maximum differential
pressure reading must not be greater than 30 – 34 psi.
Important vertical measurements (center of pipe section to floor)
Experiment location
Distance from
Floor, inches
Upper pressure taps
159.94
Lower pressure taps
38.94
Top manifold
166.25
Bottom manifold
24.38
Loop valves (A, B, C, D)
31.88
Globe valve (Nibco S-211-Y, ¾”)
59.13
Top pressure tap selector valve
66.63
Lower pressure tap selector valve
59.50
Differential pressure gauge
70.00
Lower manifold pressure gauge
29.00
Upper manifold pressure gauge
55.50
Loop lengths
Loop length between pressure taps
Inches
Length of loop “A”
121.0
Length of loop “B”
121.0
Length of loop “C” (45o)
(best to calculate length graphically)
124.7
Length of loop “D” (90o)
(6” + D + D + 6”)
134.7
ECHM 449 Fluid Flow Experiment
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Notes on the equipment
Equipment
Model
Notes
Temperature indicator
Omega DP752-36-SLR
+/- 2 oF accuracy
Upper manifold gauge
(Out of Service)
Omega DPG1202-100
100 psi max, 1% accuracy
Lower manifold gauge
(Out of Service)
Omega DPG1000B
100 psi max, 0.25%
accuracy
Differential pressure sensor
Omega PX273-030DI
0-30 psid, 0.75% accuracy
Differential pressure
indicator
Omega DP41-E
0.005% accuracy
Flow indicator (digital)
Omega DPF700 rate meter
0.01% + 1.5 LSD accuracy
Flow meter (analog)
Omega FTB6110
50 gpm max, 1 gal/revolution
Pump
Myers QP10 pump, 1HP
Centrifugal
Figures and diagrams
Figure 1. Loops “C” and “D” details
ECHM 449 Fluid Flow Experiment
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Figure 2. Equipment Overview
ECHM 449 Fluid Flow Experiment
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Figure 3. Equipment Overview
Figure 4. Pump Bypass and Flow Valves
ECHM 449 Fluid Flow Experiment
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Figure 5. Differential Pressure Selection Valve Details
ECHM 449 Fluid Flow Experiment
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ECHM 449: Chemical Engineering Laboratory II
Fluid Flow Experiment
The performance and evaluation of general piping systems are strongly dependent upon
flow measurement devices and energy losses in the fluid through viscous dissipation. An
engineer dealing with internal flow systems must have a solid understanding of the flow
physics in the system, including the parameters and associated sensitivities that affect
system performance.
Objectives
The objectives of this experiment are to measure the friction and loss coefficients associated
with fluid flow, and to compare these results with expected results based on the literature.
The following should be determined over the range of fluid flow that is available:
A. The friction factor – Reynolds number relationship for water flowing in a
straight copper pipe.
B. The estimated equivalent lengths of two types of elbows (45-degree and
90-degree) and one open globe valve.
Also, concisely (
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